Automatic Door Sensor Repair
The door opens when nobody is there, or it opens so late that people walk into it. In both cases the machinery that moves the door is usually fine and the part that detects people is not.
There are two kinds of sensor on an automatic entrance and they do different jobs. An activation sensor, mounted above the door looking outward, decides when to open. A safety sensor, usually a beam across the opening or a presence sensor in the header, decides when it is not safe to close. A door that closes on people has a safety fault. A door that opens for a passing car has an activation fault.
What goes wrong is mostly environmental. Lenses fog or pick up a film of dust and the detection pattern shortens. A unit knocked out of aim by a cleaning crew widens its field into the parking lot. Low sun across the opening blinds an infrared sensor at the same time every afternoon. Water gets into a header unit and corrodes a connector.
We clean and re-aim first, then walk the pattern from the directions people actually approach from, and change the unit where the fault follows the sensor rather than the aim. Safety sensors get tested last and deliberately: we put an obstruction in the opening on cycle after cycle until the door stops for it every time.
What you will notice
- A door opening with nobody in front of it
- A door starting to close on people walking through
- A door that opens late or only on a second approach
- A fault that shows up at the same time of day
Automatic Door Operator Repair
The door has stopped moving itself. The sensors still light up, something clicks in the header, and the door stands still or creeps shut under its own weight.
The operator is the motor and gearbox in the header that moves the door. On a slider it drives a belt or a chain connected to the hanging panel. The failures repeat in a few places. A worn belt. A drive pulley spinning on its shaft. Dry or flat-spotted hanger wheels loading the motor until it gives up. On a swing door, a gear train worn enough to slip under load.
A slow or noisy operator is a different call from a dead one. Slow usually means the door has become hard to move and the motor is working against it, which is a hanger, track, or alignment problem rather than an operator problem. So we check how much force the door takes by hand before condemning the motor.
Where the unit is past repair, we match the replacement to the panel weight and the opening width, and check that the header will take the mount the new operator uses. Many of these doors are twenty years old, and the operator that fits is not the operator that came out, so that gets worked out before anything is ordered. Until the part arrives we set the door to work safely in manual mode so the entrance stays usable.
What you will notice
- A door that no longer opens on its own
- A motor that runs while the door stays put
- An entrance that has become slow or noisy
- A door that creeps shut on its own
Automatic Sliding Door Repair
An automatic sliding entrance is the one door in a building that cannot be left broken. It is the way in, it is on the public side, and when it stops working the business notices inside an hour.
The usual fault is wear in the hanging gear. The panel hangs from wheels running on a track inside the header, and those wheels take every cycle of every day. Flat spots make the door shudder, a dry bearing makes it squeal, and a worn wheel drops the panel far enough that the bottom guide starts to bind.
Breakout is the part people forget. The panels on most automatic sliders are built to swing out of the way under hand pressure, so the opening can still be used as an exit if the power fails. That mechanism has its own catches and pivots, and once it is out of adjustment the door either breaks out when it should not or refuses to break out at all. We test it on every visit.
We check the hanging gear, the bottom guide, the belt, the breakout, and the sensors as one system, because a slider that keeps failing in one place is usually being loaded by a fault somewhere else. Where parts are proprietary to the manufacturer, we identify the system on the visit and secure the opening in manual mode while they come.
What you will notice
- Panels that shudder or squeal as they travel
- A door that binds at the bottom guide
- Panels that will not break out, or swing out on their own
- An entrance that has stopped cycling altogether
Automatic Swing Door Repair
An automatic swing door opens on a push plate or a sensor and closes itself, and the complaint is almost always one of two things. It has become too heavy to use, or it is catching somebody on the way.
A low energy swing operator does two jobs in one housing. It powers the door open, then lets it close under spring pressure, so the same unit holds a motor and a closer. When the spring weakens the door stops latching. When the motor clutch slips the door opens part way. When the backcheck inside the unit fails the door throws itself into the wall.
Timing is the adjustment people ask for most. Hold-open time is how long the door waits before closing, and a door that shuts too fast on a corridor people cross slowly is a setting rather than a repair. Opening and closing speed are set on the unit as well, and on an accessible opening both have limits we work to.
We test the door under power and by hand. By hand shows whether the door is hard to move on its own, which is a hinge, pivot, or frame problem that no amount of motor will fix. Under power shows what the operator is doing with it. Then the push plates, the safety sensors on the swing path, and the latch all get checked, because a swing door that closes on nothing still has to end up shut and latched.
What you will notice
- A door that has become heavy to push
- An opening that closes faster than people can cross it
- A door that opens part way and stops
- A door that bangs the wall or the frame
Automatic Door Control Board and Wiring Faults
The door behaves differently every day. It works in the morning and not after lunch, or it cycles with nobody near it, or it shows an error code and resets itself. A fault that comes and goes is usually electrical rather than mechanical.
The control board is the small circuit board in the header that reads the sensors and the switches and tells the operator what to do. Everything on the door passes through it: activation, safety inputs, hold-open timing, lock outputs, and the error codes the unit reports.
Boards themselves fail less often than the wiring to them. The cable that runs through the hinge side of a swing door flexes thousands of times a week and eventually breaks inside its insulation, which reads as a dead sensor that tests fine on the bench. Water running into a header corrodes connectors. A ground that has worked loose produces faults that move around the door for no clear reason.
So we read the unit's own error code, then test the inputs at the board rather than guessing from the symptom. That separates a board fault from a sensor fault from a broken wire, and only one of the three needs a board. When a board does need replacing, we set the timing and the safety inputs again from scratch, because a new board arrives on factory settings and your opening is not a factory opening.
What you will notice
- Faults that come and go with no pattern
- A door cycling on its own
- An error code or a flashing light on the header unit
- A sensor that tests good but does not work in place
Automatic Door Installation
Most automatic door installs we do are replacements. An operator and a set of panels have reached the end of their life, in an opening that is staying where it is. The opening is the constraint, so it is what we measure first.
Traffic and space decide the system. A slider suits a busy entrance with room beside the opening for the panels to park. A swing operator suits an interior or secondary door with no room to the side, and a low energy unit is the usual choice where people rather than carts are coming through. Panel weight, opening width, and the header depth available then narrow it to the units that will physically fit.
Accessible openings carry requirements we build to rather than add later: opening force, how long the door holds open, how fast it closes, and the sensors that keep it off somebody moving slowly. Those get set at commissioning and written down, so there is a record of what the door was set to.
On the day, we keep the entrance usable. The old unit comes out, and the header is checked and reinforced where the new operator mounts differently. Panels are hung and set, sensors are aimed and walked, and the door is cycled with the safety devices tested in place. Then we show whoever manages the building where the manual release and the hold-open are, because that is what somebody needs at seven on a Saturday morning.
What you will notice
- An operator the manufacturer no longer supports
- An entrance that cannot keep up with its traffic
- A manual door on an opening that needs to be accessible
- Repeat repairs on a twenty year old system